Digital Prosthetics.Designed Aroundthe Patient.
Bion3D is a digital prosthetics platform that brings patient data, 3D anatomy, prosthetic design and digital manufacturing into one connected workflow.
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Prosthetics,Reimagined Digitally.
Traditional prosthetic workflows depend on measurements, manual modification and repeated physical iterations.
Bion3D creates a digital pathway from the patient to the final prosthetic design — helping clinicians capture anatomy, design with precision, make controlled modifications and prepare designs for digital manufacturing.
Patient
Clinical information and real anatomy.
Digital Anatomy
3D scan and digital model of the patient.
Design
Create a patient-specific prosthetic design.
Clinical Modification
Apply reductions, reliefs, pressure zones and more.
Manufacturing
Move to a digital manufacturing workflow.
Our platform
One Platform.The Complete Design Process.
Bion3D connects patient data, 3D anatomy, prosthetic design and digital manufacturing in a single, streamlined workflow from scan to socket.
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Adjustments
- 01

Patient Data
Capture clinical information and real anatomy.
- 02

3D Anatomy
Create an accurate digital model from scan data.
- 03

Prosthetic Design
Design a patient-specific socket with precision tools.
- 04

Clinical Modification
Apply reductions, reliefs, pressure zones and more.
- 05

Manufacturing
Move to a digital manufacturing workflow.
Designed for prosthetists
Built forDigital Workflows.
Bion3D is designed to support the expertise of the prosthetist rather than replace it.
Anatomical landmarking
Work with clear anatomical references.
Shape modification
Adjust shape with precision.
Circumference modification
Control circumferential dimensions digitally.
Pressure and relief areas
Apply targeted pressure and relief zones.
Trim-line modification
Define and refine trim lines.
Adapter positioning
Position the adapter within the digital design.
Alignment
Review and control prosthetic alignment.
Design iteration
Create, review and refine design versions.
Clinical judgement remains at the centre of the process.
From digital to real
From Digital Modelto Physical Prosthesis.
Bion3D bridges digital design and manufacturing, enabling a smooth transition from scan to socket.
Digital Design
Create a patient-specific design with precision tools.
Prepare for Manufacturing
Optimise the design for 3D printing or production.
Manufacture
Produce the design using 3D printing or other methods.
Ready for Use
A precise, reliable prosthesis for real-world use.
The next step
Ready to move prostheticsinto the digital workflow?
See how Bion3D can streamline your prosthetic design process, from scan to socket, with precision and confidence.

