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Prosthetic Design Platform

Prosthetic Design,in Three Dimensions.

Bion3D provides a digital environment for creating, modifying and refining patient-specific prosthetic designs.

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Shape Modification

Pressure Zones

HighLow

Start with the patient

From Anatomyto Socket.

Every prosthetic design begins with the individual.

Bion3D brings the patient's digital anatomy into the design environment, providing a foundation for patient-specific modelling rather than relying only on generic templates.

Create a digital socket around the patient’s anatomy and clinical requirements.

The design environment allows the prosthetist to control the geometry while continuously visualising the result in 3D.

  1. Patient Anatomy

    Capture the patient's anatomy in 3D.

  2. Digital Anatomy

    Bring the anatomy into the design environment.

  3. Designed Socket

    Create and refine a patient-specific socket.

  1. Patient

    Patient-specific starting point.

  2. Scan & Import

    Bring digital anatomy into the platform.

  3. Design

    Create and control the socket geometry.

  4. Visualise

    See changes in real time in 3D.

Patient-specific solutions

Patient-SpecificProsthetic Design.

Transtibial

Transtibial Prosthetic Design

A dedicated digital workflow for below-knee prosthetic sockets.

  • Anatomical landmarking
  • Local pressure and relief
  • Shape modification
  • Trim-line definition
  • Global reduction
  • Adapter positioning
  • Circumferential modification
  • 3D visualisation

Transfemoral

Transfemoral Prosthetic Design

Digital tools for designing and refining above-knee prosthetic sockets.

The design process allows the specialist to work with patient-specific anatomy while controlling the geometry and alignment of the final design.

Clinical modification

Digital Tools.Clinical Control.

Digital design should not mean giving up clinical freedom.

Bion3D allows the prosthetist to make controlled modifications throughout the design process.

Choose a modification, then adjust it with the sliders.

Local Pressure / Relief

Alignment

Position. Align.Visualise.

Adapter positioning and alignment are integral to prosthetic design.

Bion3D provides a digital environment to position components, refine alignment and visualise design changes before fabrication.

  1. Adapter Position

    Place and adjust the adapter.

  2. Alignment

    Refine alignment in the digital environment.

  3. 3D Visualisation

    See the result before fabrication.

Alignment Controls

Live 3D Preview

Design iteration

Design Once.Refine Digitally.

Digital design makes iteration part of the process rather than an expensive physical exercise.

  • Create a design.
  • Modify it.
  • Review it.
  • Create another version.

The digital workflow provides a foundation for repeatability and future reference.

Design History

  • Create a design.

    Start with the patient and clinical requirements.

  • Modify it.

    Make controlled changes digitally.

  • Review it.

    Visualise and evaluate every iteration in 3D.

  • Create another version.

    Build on previous designs and keep a digital history.

Manufacturing

Designed Digitally.Ready for Production.

Once the design is validated, the digital model can move toward manufacturing.

  1. Digital Design

    Create and refine the design in 3D.

  2. Validate Design

    • Fit and geometry
    • Clinical requirements
    • Component alignment
    • Final review

    Validation

    Review and validate the design.

  3. Manufacturing

    Move to production with the validated model.

Clinical confidence

Better Outcomes.For Every Patient.

Bion3D brings precision, repeatability and clinical control to prosthetic design and manufacturing.

  • Improved Fit

    Patient-specific designs for better comfort and control.

  • Faster Workflow

    A digital process reduces iterations and turnaround time.

  • Repeatable Results

    Save and refine designs for consistent outcomes.

  • Patient-Centric

    Designs tailored to individual anatomy and clinical needs.

  • Clinical Control

    Adjust and visualise changes with precision in 3D.

  • Production Ready

    Validated models for direct manufacturing.

The next step

Ready to move prostheticsinto the digital workflow?

See how Bion3D can streamline your prosthetic design process, from scan to socket, with precision and confidence.